Injection molding services
- Free Injection Molding Analysis
- Solid Engineering Support
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Professional Plastic Mold Manufacturer-Rapid-MFG
Rapid-MFG, a full-service injection mold manufacturing company with in-house precision manufacturing facilities, can offer various services: plastic part design, mold and tooling design, manufacturing, material selection, and mass production. We pride ourselves on our ability to provide design-build capabilities to all of our customers. We can manage every aspect of the molding process, helping our customers save time and money.
Explore our injection molding services.
At Rapid-MFG, we understand the difficulty and pressure of product development. Working with a reliable injection molding manufacturer efficiently and professionally is important. Plastic injection molding is reliable and cost-effective, often used for high-volume c-product production and prototyping. Our injection molding services also include the following sub-functions:
Insert molding
Insert molding involves the injection of molten thermoplastic around a pre-placed insert to create strong, durable prototype parts.
Overmolding
Overmolding is a process in which multiple shots of thermoplastic are injected over or around a substrate to create highly customizable prototype parts.
Custom Plastic Injection Molding
Rapid-MFG focuses on production volumes of 1,000 to 100,000 parts or assemblies per year. For each production injection molding project, we work closely with our customers on production feasibility and advanced quality planning (AQP) to achieve reliable, high quality production.
Why choose the services of our injection molding company?
Prototyping within 7 days
Rapid-MFG Injection Molding takes on 90% of the in-house manufacturing tasks so that we can offer you all molds within 0.005 mm accuracy.
22 years of experience complete solution provider
With 22 years of experience, Rapid-MFG offers complete solutions, including product design, mold design, manufacturing, and injection molding.
Intellectual Property Protection
A project manager leads each project, overseeing specific details, logistics, and progress.
Our Capabilities
Product Design
For each project, whether you send us a sample or a 2D file, we will work with you to improve all technical drawings, including 2D files and 3D files of the product.
Mold Design
Mold design is the most important part of the whole mold making process because it determines the life of the mold. All molds are subject to mold flow analysis to prevent errors.
Mold Making
Our mold making process starts from analyzing steel. This is an essential procedure to make sure the density of steel, so that all FOW injection molds meet the FOW standard. All parts are machined by high precision specialty machines like CNC Machine, Drilling Machine, Wire Cutting Machine, EDM, Lathing Machine, Engraving Machine.
Injetion Molding
From prototype, to pilot, to production parts, FOW injection company combines the latest Injection molding processes with proprietary technology and an experienced Injection Molding manufacturing team to deliver high quality, on-demand injection molded parts.
Injection Molding Materials
Rapid-MFG commonly uses the following materials. If the material you use is not mentioned, please get in touch with us.
Materials
| Common thermoplastic materials | Other supported materials | Additives and fiber |
|---|---|---|
| Acrylonitrile Butadiene Styrene (ABS) | Nylon (PA 6, PA66, PA12) | UV absorbers |
| Polyethylene (PE) | Polycarbonate/Acrylonitrile Butadiene Styrene (PC/ABS) | Flame retardants |
| Polypropylene (PP) | Polyurethane (PU) | Plasticizers |
| Polycarbonate (PC) | Polymethyl Methacrylate (PMMA/Acrylic) | Colorants |
| High Density Polyethylene (HDPE) | Glass fibers | |
| Low Density Polyethylene (LDPE) | ||
| Polystyrene (PS) | ||
| PEEK | ||
| POM (Acetal/Delrin) | ||
| Polyethylene Terephthalate (PET) | ||
| Thermoplastic Elastomer (TPE) | ||
| Thermoplastic Vulcanizate (TPV) | ||
| Polyetherimide (PEI) | ||
| Polysulfone (PSU) | ||
| Inquire for additional options |
Our custom Plastic Injection Molding capacity
Optimize your injection molding project with these key production considerations
| Maximum part size | 800 x 800 x 400 mm 31.5 x 31.5 x 15.7 in |
| Minimum part size | 1 x 1 x 1 mm 0.04 x 0.04 x 0.04 in |
| Tolerance | Best achievable tolerance: ±0.001″ (0.025mm) Standard: ±0.005″ (0.127mm) For larger part tolerances please contact a Fast Radius engineer |
| Lead time | As low as 2 weeks for T1 samples After T1 sample approval, lead time for < 10,000 parts is as low as 1 week |
| Tool validation | Standard process is to produce a small set of T1 samples for approval before initiating full production |
| Maximum press size | 1600T |
| Minimum order size | 100 parts and $5000 |
| Set-up fee | $500 per mold per order (applies to sample runs after initial T1 samples or engineering changes) |
Surface Finishes of Injection Molding
Injection molding includes injection mold tooling, plastic injection molding, and more. The surface treatment of the mold is usually completed during the production process. After the injection molding is completed, we will carry out certain surface treatments on the finished product as per your requirement.
| Glossy | A grade finishes are made using a diamond buffing process and yield shiny and glossy surfaces on injection molded parts. | Learn More>> | |
Semi-glossy | B grade finishes use grit sandpaper to produce parts with a slightly rougher finish than grade A parts. Custom molded plastic parts that undergo B grade finishing have a matte surface texture. | Learn More>> | |
| Matte | C grade finishes use grit sanding stones to produce a rough, uneven surface. Injection plastic parts that undergo C grade finishing have a matte surface texture. | Learn More>> | |
| Textured | D grade finishes use grit and dry glass beads or oxide to produce a very rough textured finish. Depending on the type of material used, products can have a satin or dull finish. | Learn More>> |
Our Injection Molding for Various Industrial Applications
Injection molded parts have endless applications in industrial, commercial, residential, and consumer markets. From concept and design to prototyping and mass production, plastic molded parts are everywhere. Since its inception, Rapid-MFG has worked in the agricultural sector, collaborating to manufacture parts for companies in the machinery and equipment, consumer market, material handling, marine, oil and gas, transportation, and sports markets.
Some Tooling & Unit Price for your Reference
General Cases for IoT Logisitics
Project Description:4 plastic parts, 4 injection molds
General Product Size:170*99*40mm
Technical Specialty:4 Multi-Cavity Injection Mold
T1 Samples’ Lead Time:24 days
Tooling Life Time:300k
Tooling Price:USD 18000
Part Material:PC/ABS AC2300
Batch Quantity:225,000 sets/batch
Unit Price:USD 1.35/set
Lighting Cases for Aerospace
Project Description:12 plastic parts, 9 Injection Molds
General Product Size:590*35*30mm
Technical Specialty:3 Plates Mold
T1 Samples’ Lead Time:28 days
Tooling Life Time:300k
Tooling Price:USD 42,000
Part Material:PC/ABS FR 3010
Batch Quantity:10,000 sets/batch
Unit Price:USD 7.90/set
Charger Case for New Vehicle Car
Project Description:8 Plastic Parts, 2 Silicone parts,9 Molds
General Product Size:390*320*260mm
Technical Specialty:24 thread inserts for over-molding
T1 Samples’ Lead Time45 days
Tooling Life Time: 300k
Tooling Price:USD 48,000
Part Material:PC/ABS FR 3010
Batch Quantity:3500 sets/batch
Unit Price:USD 42.50/set
Gallery of Injection Molding Parts
Rapid-MFG’s extensive gallery showcases some of our completed injection molded parts, and trust us to create your injection molding project to your exact specifications.
Get a quote for your injection molded parts
Quoting is simple with Rapid-MFG. Learn more about our quoting process here.
Injection molding news and industry updates
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